Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity

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Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity Detail:

Process drawing

Specifications

1 Machine Speed (Dyeing) 6 ~ 36 M/min
2 Machine Speed (Sizing) 1 ~ 50 M/min
3 Airing Length 32 M (Typical)
4 Accumulator Capacity 100 ~ 140 M

Beam Creels
Beam creels

Beam Creels

Features

1 Dyeing + Sizing
2 Efficient Production
3 Minimum Yarn Breakage
4 Multiple Production Modes
5 Highly Automated Production

Beam brake

Beam brake

Electric Cabinet Partial View

Electric Cabinet Partial View

Principles for slasher indigo dyeing

1. Yarn is first prepared (by ball warping machine for rope dyeing, by direct warping machine for slasher dyeing) and start from the beam creels.
2. Pre-treatment boxes prepare (by cleaning & wetting) the yarn for dyeing.
3. Dye boxes dye the yarn with indigo (or other types of dye, such as sulfur).
4. Indigo is reduced (as opposed to oxidation) and dissolved in the dye bath in the form of leuco-indigo in an alkalic environment, with hydrosulfite being the reduction agent.
5. Leuco-indigo bonds with yarn in the dye bath, and then brought into contact with oxygen on the airing frame, leuco-indigo reacts with oxygen (oxidation) and turns blue.
6. Repeated dipping and airing processes allow indigo to gradually develop into a darker shade.
7. Post-wash boxes remove the excessive chemicals on the yarn, additional chemical agents may also be used at this stage for different purposes.
8. sizing process is done right after dyeing on the same machine, final beams are ready for weaving.
9. Productivity-wise, a slasher dyeing range usually has about HALF the production capacity of 24 / 28 ropes dyeing range.
10. Production capacity: About 30000 meters yarn by a slasher dyeing range.

Headstock

Headstock

Sizing box

Sizing box

Split zone

Split zone

Top View of slasher dyeing machine

Top View of slasher dyeing machine

Automatic Tension Contro
Automatic Tension Control

Automatic Tension Control

Endress+Hauser Flowmeter

Endress+Hauser Flowmeter

Top sheet & Bottom sheet

Top sheet & Bottom sheet


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Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range –  Singularity detail pictures


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To fulfill the customers' over-expected fulfillment , we have now our solid staff to deliver our greatest general assistance which includes internet marketing, product sales, creating, manufacturing, excellent controlling, packing, warehousing and logistics for Professional Design Jigger Dyeing Machine Process - Indigo Slasher Dyeing Range – Singularity , The product will supply to all over the world, such as: Kuala Lumpur, Egypt, Peru, Our R&D department always designs with new fashion ideas so we could introduce up-to-date fashion styles every month. Our strict production management systems always ensure stable and high quality products. Our trade team provides timely and efficient services. If there are any interest and inquiry about our products, please contact us in time. We would like to establish a business relationship with your honored company.
  • The factory workers have rich industry knowledge and operational experience, we learned a lot in working with them,we are extremely grateful that we can encount a good company has excellent wokers.
    5 Stars By Mamie from Salt Lake City - 2018.07.27 12:26
    The company has a good reputation in this industry, and finally it tured out that choose them is a good choice.
    5 Stars By Jean Ascher from Marseille - 2017.08.18 11:04
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