Ordinary Discount Industrial Dyeing Process - Indigo Rope Dyeing Range – Singularity
Ordinary Discount Industrial Dyeing Process - Indigo Rope Dyeing Range – Singularity Detail:
Specifications
| 1 | Machine Speed (Dyeing) | 6 ~ 36 M/min |
| 2 | Padder pressure | 10 Tons |
| 3 | Airing Length | 40 M (Typical) |
| 4 | PLC, Inverter, Monitor / PLC | ALLEN-BRADLEY or SIEMENS |
Coiler Cans
Dosing & Circulation
Features
| 1 | High Productivity |
| 2 | High Indigo Pickup |
| 3 | Best Color Fastness |
| 4 | Best Shade Evenness |
| 5 | Best Production Flexibility |
Dry Clinders
Yarn Exit After Drying
Principles for Indigo Rope Dyeing Range
1. Yarn is first prepared (by ball warping machine for rope dyeing, by direct warping machine for slasher dyeing) and start from the beam creels.
2. Pre-treatment boxes prepare (by cleaning & wetting) the yarn for dyeing.
3. Dye boxes dye the yarn with indigo (or other types of dye, such as sulfur).
4. Indigo is reduced (as opposed to oxidation) and dissolved in the dye bath in the form of leuco-indigo in an alkalic environment, with hydrosulfite being the reduction agent.
5. Leuco-indigo bonds with yarn in the dye bath, and then brought into contact with oxygen on the airing frame, leuco-indigo reacts with oxygen (oxidation) and turns blue.
6. Repeated dipping and airing processes allow indigo to gradually develop into a darker shade.
7. Post-wash boxes remove the excessive chemicals on the yarn, additional chemical agents may also be used at this stage for different purposes.
8. dyed yarn (in the form of ropes) will need to undergo the process of rebeaming (on rebeaming machines, aka LCB / Long Chain Beamer) to break the rope and wind onto warp beams for sizing, before weaving. Or, in case of knitted denim, cone winding is done after rebeaming, to prepare cones for circular knitting.
9. Rope dyeing is generally superior in terms of dyeing result (color fastness, higher indigo pickup, shade evenness, etc.).
10. Rope dyeing can also be used for knitting yarn, while slasher dyeing cannot (without major modification).
11. Rope dyeing requires bigger initial investment, and also requires extra machines (LCB, sizing) and space.
12. Production capacity: About 60000 meters yarn by a 24 rope dyeing range, about 90000 meters yarn by a 36 rope dyeing machine
Padder
Framework & Ladder
Video
Dyeing process
Product detail pictures:
Related Product Guide:
Our business promises all users of the first-class items and the most satisfying post-sale company. We warmly welcome our regular and new prospects to join us for Ordinary Discount Industrial Dyeing Process - Indigo Rope Dyeing Range – Singularity , The product will supply to all over the world, such as: Curacao, Barcelona, Mexico, All the imported machines effectively control and guarantee the machining precision for the products. Besides, we have a group of high-quality management personnels and professionals, who make the high-quality products and have the ability to develop new products to expand our market home and abroad. We sincerely expect customers come for a blooming business for both of us.
By Emma from Ecuador - 2018.09.29 13:24
The accounts manager made a detailed introduction about the product, so that we have a comprehensive understanding of the product, and ultimately we decided to cooperate.
By Gloria from Bahamas - 2018.11.04 10:32
