High Performance Jigger Dyeing Machine Working Principle - Hthp cone yarn dyeing machine – Singularity

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High Performance Jigger Dyeing Machine Working Principle - Hthp cone yarn dyeing machine – Singularity Detail:

Range of application

This machine is a double function machine which can be used for small bath ratio dyeing and ordinary internal and external dyeing. Can do air cushion type or full – flush type.
Suitable for dyeing: various kinds of polyester, polyamide, fine wheel, cotton, wool, linen and various blended fabrics for dyeing, cooking, bleaching, cleaning, and other processes.
Also suitable for lace, zipper and zipper belt, elastic for dyeing, cooking, bleaching, cleaning, and other processes.
Equipped with pipeline type water pump, with X plate positive and negative circulation commutator, supporting small bath ratio dyeing.

bread type nylong dyeing

Bread type nylong dyeing

dyeing site

Dyeing site

nylon yarn carrier

Nylon yarn carrier

dyeing tank

Dyeing tank

Machine structure

1. One set of main cylinder block.
2. One set of yarn frame.
3. One electric cabinet.
Equipped with HG310A Chinese and English microcomputer, stainless steel control box. Inverter (motor over 22kw with inverter), self-developed full function PLC. AIRTAC solenoid valve.
Due to the high humidity and temperature in the working environment of the converter on the dyeing machine, the electrical components are easy to be damaged, which requires the support of after-sales service. The frequency converter equipped by our company is a special frequency converter for dyeing machine, which has been specially designed for dustproof and moisture-proof. The warranty period is 18 months. However, due to the different requirements of the customer, the inverter can be provided by the customer, the base price can be deducted from the price of dyeing machine inverter. All the control functions of the dyeing machine are in the PLC independently developed by our company. PLC is combined with HUAGAO 310A computer to realize fully automatic control. And PLC is open, some customers’ special control requirements can also be written into the PLC.
4. Complete valve (single inlet and single drainage).
Valves below Dg50 are stainless steel pneumatic rectangular valves, and valves above Dg50 are stainless steel pneumatic ball valves.
5. Main pump and connection pipeline. (Internal connection pipeline).

Automatic feeding device

The dye can be added into the main cylinder automatically after the chemical barrel is evenly internalized, reducing labor intensity and improving work efficiency. And can be flexible feeding. Cotton dyeing and other yarns need to be fed many times, need to be equipped with automatic feeding device. The combination of the pressure sensor and PLC can realize the full automatic control of the water level of the barrel.
1. Feeding barrel body.
2. Feed pump.
3. Stirring motor.(non-stirring motor below QXB60, recoil mixing function of dye stirring feeder pump stirring).
4. Complete the valves (7) and connection pipes.

We have equipped the automatic material system for this batch of dyeing machines over 200kg.

Model and capacity

Model and capacity for different yarn dyeing

Model	Capacity of cone (based on 1kg/cone) Center distance of yarn rod O/D165×H165 mm	Capacity of polyester high elastic bread yarn	Capacity of nylon high elastic bread yarn	Main pump power
QD-20	1 pipe*2layer=2 cones	1kg	1.2kg	0.75kw
QD-20	1 pipe*4layer=4 cones	1.44kg	1.8kg	1.5kw
QD-25	1 pipe*5layer=5 cones	3kg	4kg	2.2kw
QD-40	3 pipe*4layer=12 cones	9.72kg	12.15kg	3kw
QD-45	4 pipe*5layer=20 cones	13.2kg	16.5kg	4kw
QD-50	5 pipe*7layer=35 cones	20kg	25kg	5.5kw
QD-60	7 pipe*7layer=49 cones	30kg	36.5kg	7.5kw
QD-75	12 pipe*7layer=84 cones	42.8kg	53.5kg	11kw
QD-90	19 pipe*7layer=133 cones	61.6kg	77.3kg	15kw
QD-105	28 pipe*7layer=196 cones	86.5kg	108.1kg	22kw
QD-120	37 pipe*7layer=259 cones	121.1kg	154.4kg	22kw
QD-120	54 pipe*7layer=378 cones	171.2kg	214.1kg	37kw
QD-140	54 pipe*10layer=540 cones	240kg	300kg	45kw
QD-152	61 pipe*10layer=610 cones	290kg	361.6kg	55kw
QD-170	77 pipe*10layer=770 cones	340.2kg	425.4kg	75kw
QD-186	92 pipe*10layer=920 cones	417.5kg	522.0kg	90kw
QD-200	108 pipe*12layer=1296 cones	609.2kg	761.6kg	110kw

Video

Dyeing site

Nylon cone carrier

Nylon yarn dewater

Product detail pictures:

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